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Calibration Grade Load Cell: Ensuring Precision in Weighing Applications
In today’s rapidly changing world, precision and accuracy are the key factors in weighing application. When it comes to ensuring correct measure of ingredients in pharmaceutical manufacturing industry or measuring the accurate weight of goods in logistic, even the fraction change of gram or milligram make in impact, it is where the calibration load cell comes into existence.
Introduction to calibration grade load cells
Calibration grade load cells are sophisticated transducers designed to convert force or weight into an electrical signal. These load cells are meticulously calibrated to provide accurate and reliable measurements across a wide range of applications. By utilizing advanced sensing technology, calibration grade load cells offer unparalleled precision, making them indispensable in industries where accuracy is non-negotiable.
Types of Calibration Grade Load Cells
Strain Gauge Load Cell – Industrial Weighing
Capacitive Load Cell – Laboratory
Piezoelectric Load cell – Dynamic Weighing
Download PDf File
Importance of Calibration Grade Load Cells
Calibration load cell plays a pivotal role in industries like pharmaceutical, automotive, food processing & aerospace industries. We can understand the importance of load cell in such a way that slight measurement deviation may leads to serious consequences. These load cells ensures consistency, reliability, quality standards and regulatory compliance.
How Calibration Grade Load Cells Work
Sophisticated sensor technology is the key elements in calibration grade load cell it works on a principal such as strain gauge, piezoelectric effect or capacitive sensing. These sensors read or detect the applied weight or force & then convert into electrical signal based on amount or proportion of load applied on it.
Features to Consider When Choosing Calibration Grade Load Cells
Choosing the right Calibration Grade Load Cell is one of the important decision you have to take based on your application requirements or compatibility. Following are the key elements you must need to take care while finalizing load cells.
Capacity Range you are willingness to have
Class Accuracy ( Based on Application & Standards)
Environment Protection Rating Base on Internal Protection (IP)
Easy Installations
Low Maintenance
Applications of Calibration Grade Load Cells
Calibration Load Cell gave wide spectrum applications such as
Batch Weighing
Chemical Processing Plants
Material Testing Laboratory
Automatic
Aerospace
Pharmaceutical
Industrial Weighing
Food Processing
Advantages of Using Calibration Grade Load Cells
Following are the main advantage of using the right calibrated load cells.
Trustworthiness
Consistency
Long Lasting
Efficiency
Low Material Wastage
Increase Product Quality
Load Application Layout :
Wiring Schematic Diagram :
Dimensions :
Cap (Ton) | A | B | C | D | E | F | D2 | R | Weight |
100 | 150 | 38 | 22 | 150 | 10 | 20 | 75 | 200 | 14kg |
100., 150., 200T | 150 | 45 | 25 | 160 | 10 | 20 | 150 | 500 | 18kg |
Parameter | C2 | Unit |
Rated load (Emax): | 50, 100, 200, 300, 500 | T |
Maximal numbers of load cell verification Intervals (NIc): | 3000 | d |
Minimum load cell Verification intervals Intervals (Vmin): | 1% | % of rated load |
Rated output (Cn): | 2.0 + 0.1% | mV/V |
*Combined error: | 0.05 | + - % of rated output |
Temperature effect on sensitivity (Tkc): | 0.02 | + - % of rated output °C |
Temperature effect on Zero balance (Tk0): | 0.02 | + - % of rated output °C |
Zero balance: | 1.0 | + % of rated output |
Input balance (Rlc): | 750 + 5 | Ω (Ohms) |
Output resistance (Ro): | 700 + 2 | Ω (Ohms) |
Insulation resistance: | > 20000 MΩ | M Ω (Mega-Ohms) |
Safe overload: | 150 | + - % of rated capacity |
Ultimate overload: | 200 | + - % of rated capacity |
Operating temperature range: | -20 + 70 | °C / °F |
Recommend excitation: | 8.12 | V(DC or AC) |
Maximum excitation: | 24 | V(DC or AC) |
Material of elastomer: | Stainless Steel | |
Protection class: | IP67/IP68 |
Quality Assurance and Certifications
Quality is not an act it is habit at Rudrra Sensor whatever we do it strictly adhere in accordance with the quality standards & international Certifications, We at Rudrra Sensor always strive for achieving optimal performance of the products through our strict quality policy. We keep in mind that the different industries have different needs & by accompanying this principle we undergo each the load cell under quality standards to make sure customer get defect free pieces & as per their needs.Calibration Process for Load Cells
Calibration Process is one of the key aspect for calibration grade load cell it will ensures the accuracy & reliability. We at Rudrra Sensor have state of the art infrastructure facilities for load cell equipped with precision instruments & highly skilled trained technicians to calibrate load cell to the optimal & highest standards. Testing Process involves applying force of weight to load cell & comparing output signal values, any disagreements in the reports further evaluated or corrected with accurate traceable measurements.Maintenance Tips for Calibration Grade Load Cells
Prevention is better than cure considering this great quote it is essential to have proper maintenance on periodic basis to increase the self life & performance of calibration grade load cell. Regular inspection of calibrated load cell will help you check the wear or damage of the load cell or help to see if there is any debris or contaminates are there, it also essential for you to check the mounting & alignments or recalibration to maintain the high accuracy over the period of time.Common Issues and Troubleshooting
Inspite of having the robust design calibration load cell may encounter common issues like non linearity, electrical interference or drift. To troubleshoot this you might need to do activities like recalibration, to check or inspect the loose connection or shield it from electromagnetic interference, We Rudrra Sensor providing comprehensive technical support to bring out the solution in efficient & effective manner.Future Trends in Calibration Grade Load Cell Technology
Advancement in technology like research & innovations, change in sensor design, change in materials or change in connectivity may affect the future of calibrated load cell. Additionally the emerging trends such as wireless communication, integrated & inbuilt diagnostics & predictive maintenance keep up the promising use of calibrated load cell for enhanced performance & reliability.Conclusion
Overall Calibration Load Cell plays an indispensible role for better precision & high accuracy in weighing applications & various other industries, We at Rudrra Sensor always commits for our highest standard quality, innovative approach, customer satisfaction which makes us apart as a trusted partner in the industry. By utilising our calibration load cell one can achieve unparalleled accuracy, better efficiency, and low maintenance in their operations.Frequently Ask Questions (FAQs)
What is a calibration grade load cell?
Calibration Grade Load Cell is a High Precision, High Accurate & High Reliable Transducers which is used to convert force or weight into an electrical signal.Can calibration grade load cells be used in hazardous environments?
Yes, calibration grade load cells are available with various environmental protection ratings, allowing them to be used safely in hazardous or corrosive environments.What sets Rudrra Sensor apart from other manufacturers of calibration grade load cells?
Backed by 22 years rich experience Rudrra Sensor is one the pioneer name for calibration grade load cell. Our USP lies in R&D, Innovative Design & Development, Cutting Edge Technology, Largest Infrastructure, Technical Know-How, Customer Centric Approach, Ethical & Transparent Business Policy, Quality Standards, In-house high quality testing & International certifications, skilled workforce.How often should calibration grade load cells be calibrated?
It is recommended & advisable to recalibrate your load cell regularly; generally it is annually or based on the industry standards or compliance regulations.Are Rudrra Sensor's load cells compatible with different types of weighing equipment?
Our calibration load cell design in such a way it is compatible for various types of weighing equipment & applications.Notice: Trying to access array offset on value of type bool in /home1/rudrra/public_html/wp-content/plugins/advanced-custom-fields-pro/includes/api/api-template.php on line 499
